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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
Ferrovadium Furnace Equipment
| Place of Origin | China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001 |
| Model Number | Negotiate based on equipment processing capacity |
| Minimum Order Quantity | 1 unit |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2 months |
| Payment Terms | L/C,D/P,T/T,Western Union |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Safetyfeatures | Overheat Protection, Emergency Shutdown, Gas Emission Control | Maintenance | Easy To Maintain And Repair |
|---|---|---|---|
| Monitoring | Real-time | Cooling Water Consumption | ~ 80t/h |
| Coolingsystem | Water-cooled Panels And Air Cooling | Heating Method | Induction Or Resistance Heating |
| Heating Element | Silicon Carbide Rod | Frequency | 50±0.5Hz |
| Automationlevel | Semi-automatic To Fully Automatic | Key Selling Points | Competitive Price |
| Use | Melting Furnace | ||
| Highlight | Ferrovadium furnace smelting equipment,Ferroalloy furnace with warranty,Ferrovadium smelting furnace equipment |
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Product Description
Ferrovadium Furnace Equipment Introduction
Ferrovadium furnace is a special core industrial furnace dedicated to the smelting of ferrovadium alloys. It adapts to electro-silicon thermal process and electro-aluminum thermal process, uses electric arc as heat source to efficiently reduce raw materials such as vanadium pentoxide and vanadium trioxide. Featuring high smelting efficiency, high vanadium recovery rate, low energy consumption and high automation, it is widely applied in metallurgy, special steel, aerospace and other industries.
Core Advantages
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Professional smelting designOptimized for high temperature (1600-1800℃) and strong corrosion during ferrovadium smelting. The furnace lining adopts composite structure of magnesia brick, chrome-magnesia brick and corundum slag ramming, featuring high temperature resistance, erosion resistance and long service life.
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High efficiency & energy savingAvailable in standard capacity from 1.5t to 5t, matched with 1800kVA transformer. Equipped with conductive cross arm and precise electrode lifting control system, it achieves high thermal efficiency and low power consumption, with vanadium recovery rate over 95%.
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Safe & stable operationAdopts full water-cooled furnace cover and sealed furnace body design, equipped with furnace tilting, furnace cover lifting & rotating and explosion-proof smoke exhaust system, ensuring safe operation and convenient maintenance.
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Intelligent controlAdopts PLC automatic control system to realize full-process automatic operation of batching, heating, smelting, slag tapping and iron tapping. Real-time monitoring of temperature, current and voltage ensures stable smelting quality.
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Strong flexibilityCustomizable capacity from 1.5t to 10t, compatible with various raw materials including vanadium slag, V₂O₅ and V₂O₃, meeting diverse production capacity demands.
Structural Composition
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Furnace BodyHigh-strength steel plate welded shell with reinforced steel rings. Composite furnace lining structure effectively prevents furnace leakage and thermal shock damage.
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Furnace Cover SystemWater-cooled sealed furnace cover with lifting and rotating mechanism, reducing heat loss and flue gas emission.
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Electrode SystemHigh-purity graphite electrodes matched with servo lifting device, which can automatically adjust electrode height and current to stabilize electric arc and control temperature accurately.
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Tilting MechanismElectric/hydraulic tilting drive structure, realizing thorough separation of slag and molten iron with smooth discharging.
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Electric Control SystemProfessional metallurgical transformer and PLC intelligent control cabinet, integrated with data acquisition, power regulation, safety interlock and fault alarm functions.
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Auxiliary SystemsComplete supporting systems including material conveying, dust removal, cooling water circulation and slag treatment to form a one-stop production solution.
Main Technical Parameters
| Item | Specification |
|---|---|
| Rated Capacity | 1.5t/3t/5t (Customizable up to 10t) |
| Transformer Capacity | 1800kVA |
| Working Voltage | 127/220V |
| Rated Current | 4750A |
| Graphite Electrode Diameter | 200mm |
| Smelting Temperature | 1600-1800℃ |
| Tilting Angle | Slag tapping ≥20°, Iron tapping ≥45° |
| Furnace Lining Material | Magnesia brick + corundum slag ramming |
| Control Mode | PLC automatic / manual mode |
Application Fields
- Mass production of FeV40, FeV50, FeV60 ferrovadium alloys
- Vanadium element addition for high-strength steel and stainless steel
- Preparation of high-end vanadium-based materials for aerospace and new energy industries
- Comprehensive recovery and utilization of vanadium secondary resources
Our Strengths
We have more than 20 years of professional experience in R&D and manufacturing of metallurgical electric furnaces. We provide one-stop services including customized design, production, installation, commissioning, technical training and after-sales maintenance. Our reliable equipment has been sold well at home and abroad with good market reputation.
