All Products
-
Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
High-Efficiency Submerged Arc Furnace Series
| Place of Origin | China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001 |
| Model Number | Negotiate based on equipment processing capacity |
| Minimum Order Quantity | 1 unit |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2 months |
| Payment Terms | L/C,T/T,Western Union |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Equipmenttype | Smelting Furnace | Operatingtemperature | 1600-1800°C |
|---|---|---|---|
| Powersource | Electric Arc | Controlsystem | PLC-based Control Panel |
| Durability | Long-lasting | Warrantyperiod | 12 Months |
| Type | DC Melting Furnace | Maximum Discharge Angle | Forward 35° |
| Data Analysis | Accurate | Subcategory | Ferroalloy Equipment |
| Highlight | High-Efficiency Submerged Arc Furnace,Ferroalloy Smelting Equipment Series,Submerged Arc Furnace with warranty |
||
Product Description
1. Product Overview
The High-Efficiency Submerged Arc Furnace (SAF) Series is a new-generation energy-saving electric smelting equipment independently optimized for global metallurgy, chemical and mineral processing industries. Adopting sealed furnace body design, intelligent electrode control system and high thermal conductivity lining technology, this series of furnaces effectively reduces power consumption, improves smelting efficiency and lowers flue gas emission. It is the core preferred equipment for large-scale, high-yield and low-consumption production of ferroalloys, industrial silicon, calcium carbide and other raw materials. All models support customized design to adapt to different production capacities and raw material smelting requirements.
2. Core Advantages
-
Ultra-low Energy Consumption & High Efficiency: Optimized arc submerged smelting structure and self-heat preservation lining greatly reduce invalid heat loss. Compared with traditional furnaces, the unit power consumption is reduced by 8%-15%, and the metal recovery rate is increased to over 98%, realizing high-efficiency and energy-saving continuous production.
-
Stable & Intelligent Operation: Equipped with full-automatic PLC intelligent control system, it realizes precise lifting, positioning and current/voltage adjustment of electrodes. The whole production process is automatically monitored with stable arc power, less material splash and extremely low failure rate, reducing manual operation errors and labor costs.
-
Environmentally Friendly & Low Emission: Adopts fully closed/semi-closed low hood sealing structure, which effectively collects flue gas and dust. It supports matching flue gas waste heat recovery and dust removal systems, meeting EU and international environmental protection emission standards, and solving the environmental pressure of factory production.
-
Durable & Low Maintenance Cost: The furnace body adopts thickened steel plate and high-temperature resistant refractory lining, with an autogenous freeze layer formed on the lining hot face to reduce erosion. Core components such as electrodes and hydraulic systems are made of high-quality materials, with long service life and low later maintenance and replacement costs.
-
Strong Compatibility & Customization: Wide coverage of model specifications, adaptable to smelting of various raw materials including ferrosilicon, ferrochrome, ferromanganese, industrial silicon, calcium carbide, titanium slag and silicon carbide. Supports non-standard customization of furnace capacity, voltage grade and structural form.
3. Wide Application Scope
Widely used in ferroalloy smelting, chemical raw material production, non-ferrous metal smelting and new material industries. Suitable for mass production of ferrosilicon, ferrochrome, silicomanganese, nickel iron, industrial silicon, calcium carbide, yellow phosphorus, titanium slag and other products, serving metallurgical factories, chemical plants and mineral processing enterprises worldwide.
4. Complete Technical Parameters
|
Item
|
Technical Specifications
|
|---|---|
|
Rated Capacity
|
5000KVA - 45000KVA (customizable 33MVA - 81MVA large-scale models)
|
|
Furnace Type
|
Fully Closed / Semi-Closed Low Hood Submerged Arc Furnace
|
|
Electrode System
|
3-electrode / 6-electrode AC system, fully automatic hydraulic lifting control
|
|
Secondary Voltage
|
120V - 230V (adjustable according to raw materials)
|
|
Secondary Current
|
30000A - 85000A
|
|
Electrode Working Stroke
|
1200mm - 1400mm
|
|
Smelting Recovery Rate
|
≥98%
|
|
Energy Saving Rate
|
8% - 15% compared with traditional furnaces
|
|
Control System
|
PLC full intelligent automatic control, real-time data monitoring
|
|
Cooling Mode
|
Furnace shell water spray cooling + bottom forced air cooling
|
|
Applicable Materials
|
Ferrosilicon, ferrochrome, silicomanganese, industrial silicon, calcium carbide, titanium slag, silicon carbide, etc.
|
|
Operation Mode
|
24-hour continuous stable production
|
5. Standard Configuration
-
Furnace body & high-temperature resistant refractory lining
-
Intelligent PLC electric control cabinet & automatic adjustment system
-
High-performance electrode & hydraulic lifting device
-
Circulating water cooling system
-
Sealed flue gas collection hood & dust removal interface
-
Complete set of power distribution and safety protection devices
6. After-sales & Service Guarantee
-
Customized Solution: Provide one-stop personalized design according to customer's output, raw material characteristics and factory site conditions.
-
Global Technical Support: Provide overseas door-to-door installation, commissioning and operation training services.
-
Warranty Service: Core equipment enjoys 1-year warranty, lifelong maintenance and technical consultation.
-
Spare Parts Supply: Sufficient spare parts inventory ensures fast delivery and reduces production downtime.
Recommended Products
