• Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
    Syed Rashid Ahmed Butt
    Shaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan.
  • Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
    Aboubacar
    After more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~
  • Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
    Ji-hwan
    【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person : Du
Phone Number :  13991381852

Manganese Silicon Smelting Furnace

Place of Origin China
Brand Name Shaanxi Chengda
Certification ISO 9001
Model Number Negotiate based on equipment processing capacity
Minimum Order Quantity 1 unit
Price The price will be negotiated based on the technical requirements and supply scope of Party A
Packaging Details Discuss according to the specific requirements of Party A
Delivery Time 2 months
Payment Terms L/C,T/T,Western Union
Supply Ability Complete production supply chain, supply on time, and meet quality standards
Product Details
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Product Description

Manganese Silicon Smelting Furnace


Equipment & Parameter Introduction


Manganese Silicon Smelting Furnace (also called MnSi Submerged Arc Furnace) is a high-power industrial electric furnace specially used for continuous smelting of manganese ore, silica, coke and other raw materials to produce manganese silicon alloy (MnSi).



1. Equipment Structure & Composition


(1) Furnace Body


  • Cylindrical steel shell with water cooling
  • High-performance refractory lining (magnesia-carbon bricks, carbon ramming mass)
  • Sealed or semi-sealed furnace cover for flue gas collection
  • Tapping spout for alloy and slag discharge

(2) Electrode System


  • Three-phase self-baking Soderberg electrodes or graphite electrodes
  • Electrode diameter: φ600–1200 mm
  • Hydraulic lifting and pressure-sintering device
  • Water-cooled electrode clamps and contact shoes

(3) Power Supply System


  • Special furnace transformer with on-load voltage regulation
  • Capacity range: 6300–33000 kVA
  • Low-impedance short-network structure
  • Reactive power compensation device

(4) Feeding & Batching System


  • Automatic batching machine (manganese ore, quartzite, coke, flux)
  • Multi-point annular feeding device for uniform distribution
  • Belt conveyor and weighing system

(5) Flue Gas & Environmental Protection


  • High-temperature flue gas dust removal (bag filter / electrostatic precipitator)
  • Waste heat recovery system
  • Closed dust collection and conveying

(6) Control System


  • DCS centralized control
  • Automatic electrode voltage and current regulation
  • Temperature and material level monitoring



2. Typical Technical Parameters



Item Typical Specification
Transformer Capacity 6300 / 12500 / 16500 / 25500 / 33000 kVA
Operating Voltage 100–320 V
Electrode Diameter φ700 / φ800 / φ1000 / φ1200 mm
Smelting Temperature 1400–1600 ℃
Daily Output 30–180 t/d
Power Consumption 3800–4600 kWh/t MnSi
Electrode Consumption 15–25 kg/t
Coke Consumption 450–600 kg/t
Operating Rate ≥85%



3. Main Product: Manganese Silicon Alloy


Common grades conform to national / international standards:

  • FeMn68Si18
  • FeMn65Si17
  • FeMn60Si14

Main components:

  • Mn: 60–68%
  • Si: 14–18%
  • C: ≤1.8%
  • P, S: low impurity content

Used mainly for deoxidation and alloying in steelmaking, and casting industry.



4. Technical Characteristics


  • Continuous submerged arc smelting, high degree of automation
  • Stable furnace condition, high alloy yield
  • Low power consumption with optimized short network design
  • Closed flue gas treatment, environmentally friendly
  • Suitable for large-scale continuous production