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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
3000KVA DC Electric Arc Furnace Thyristor Rectifier Unit for Ferronickel Smelting Plant
| Place of Origin | Shaanxi, China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001:2015 |
| Model Number | CD-DC-3000 |
| Minimum Order Quantity | 1 Set |
| Price | USD 220000-450000 / Set |
| Packaging Details | Skid mounted furnace frame in seaworthy steel cradle, rectifier and PLC cabinets in vacuum bag with desiccant, spares in export cases |
| Delivery Time | 2~3 months after drawing approval |
| Payment Terms | L/C,D/A,D/P,T/T,Western Union, |
| Supply Ability | 50 sets per year, complete production chain with on time delivery |
Product Details
| Rated Transformer Capacity | 3000 KVA | Rated DC Voltage | 240-420 V |
|---|---|---|---|
| Rated DC Current | 8-11 KA | Graphite Electrode Diameter | 300 Mm |
| Hearth Anode Diameter | 500 Mm | Furnace Shell Inside Diameter | 2600 Mm |
| Bath Depth | 1000 Mm | Tap-to-Tap Time | 30-42 Min |
| Annual Output | 5000-8000 T Ferronickel | Nickel Recovery | 92 Percent And Above On Laterite Ore |
| Rectifier Type | 6-pulse Thyristor Rectifier | Control System | PLC Automatic Arc Power Control |
| Highlight | 3000KVA thyristor rectifier unit,DC arc furnace rectifier ferronickel,ferroalloy refining rectifier equipment |
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Product Description
3000KVA DC Electric Arc Furnace for Ferronickel Smelting
A small direct current smelting furnace for laterite nickel ore and nickel bearing residue. One 300mm graphite electrode against a conductive hearth anode holds a steady reducing arc over a deep bath, which protects nickel recovery in low tonnage operations where every percentage point of yield matters.
Core Selling Points
- Stepless thyristor regulation. DC current is held within plus or minus 1 percent, so arc power stays steady while bath level and slag condition change through the tap cycle.
- Nickel recovery above 92 percent. Steady arc power and deep bath coverage keep the reduction zone intact on screened laterite feed.
- Grid friendly at small scale. Flicker reduction above 50 percent and low harmonic emission let the unit run on a 10kV feeder without a dedicated static var compensator.
- Low graphite spend. Single electrode operation keeps consumption near 9 kg per tonne of alloy and removes two electrode columns from the maintenance routine.
- Small footprint, quick start. The unit ships as a skid mounted package, so installation and commissioning typically complete within six weeks on site.
Layout and Components
- Furnace shell with water-cooled panels, magnesia hearth and conductive anode
- Single graphite electrode, 300 mm, hydraulic lift with servo valve control
- Rectifier transformer, thyristor rectifier cabinet, DC busbar and water-cooled cable
- PLC with automatic arc power control, trend logging and alarm package
- Slag and metal tapping, tilting drive, cooling water station
- Off-gas hood, dust collection interface and feed chute position
Technical Parameters
| Parameter | Value |
|---|---|
| Rated transformer capacity | 3000 kVA |
| Rated DC voltage | 240-420 V |
| Rated DC current | 8-11 kA |
| Graphite electrode diameter | 300 mm |
| Hearth anode diameter | 500 mm |
| Furnace shell inside diameter | 2600 mm |
| Bath depth | 1000 mm |
| Tap-to-tap time | 30-42 min |
| Annual output | 5000-8000 t ferronickel |
| Nickel recovery on laterite | 92 percent and above |
| Noise level at platform | ≤ 82 dB(A) |
Application
Ferronickel from saprolite laterite at 1.6 to 2.0 percent Ni in the 5000 to 8000 tonne per year range, nickel iron melting for stainless steel feedstock, and smelting of nickel bearing residues and copper-nickel alloy scrap. Suitable for remote sites with limited grid strength.
Support
Ore testing, slag basicity design, power study, layout drawing, manufacture, installation supervision and commissioning are included. Delivery 2 to 3 months. Share your ore grade and target tonnes per year and we will size the unit.
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