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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
Multi-electrode ferrosilicon smelting furnace equipment
| Place of Origin | China |
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| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001 |
| Model Number | Negotiate based on equipment processing capacity |
| Minimum Order Quantity | 1 unit |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2 months |
| Payment Terms | L/C,T/T,Western Union |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Gas Characteristics | Synthetic Fuel (Burning Mixture) | Operating Temperature | Up To 1600°C |
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| Ladle Diamete | 3200mm | Electrode Diameter | Φ300-600mm |
| Powersupply | 380V/50Hz | Primary Voltage | 10-35kva |
| Safety Features | Overheat Protection, Emergency Stop, And Gas Leak Detection | Temperaturerange | Up To 1600°C |
| Automationlevel | Semi-automatic To Fully Automatic | Application | Used In Steelmaking, Alloy Production, And Metallurgical Industries |
| Control System | Automated PLC Control | Function | Refining And Purifying Ferroalloys |
| Transformer Capacity | 12500kva | ||
| Highlight | multi-electrode ferrosilicon smelting furnace,ferroalloy refining furnace equipment,ferrosilicon smelting furnace with electrodes |
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Product Description
1. Product Overview
The Multi-electrode Ferrosilicon Smelting Furnace is a new-generation large-scale, high-efficiency submerged arc furnace optimized specifically for mass production of ferrosilicon alloys. Different from traditional 3-electrode single-loop smelting furnaces, this equipment adopts a mature multi-electrode symmetric layout (6-electrode standard configuration), which forms a uniform and stable high-temperature molten pool inside the furnace. It realizes balanced three-phase power distribution, eliminates smelting dead zones, and delivers continuous and efficient reduction reaction of quartz sand, iron scraps and carbon reducing agents. This series of furnaces is dedicated to the production of FeSi75, FeSi65, FeSi45 and other mainstream ferrosilicon products. With larger single-furnace output, lower unit power consumption and more stable product quality, it is the preferred core equipment for modern large-scale, energy-saving and high-yield ferrosilicon smelting enterprises, and supports personalized customization of furnace capacity and structural parameters.
2. Core Advantages
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Uniform Temperature Field & High Alloy Recovery Rate: The multi-electrode symmetrical arrangement realizes full coverage of the furnace hearth temperature field, effectively avoiding local low temperature and unreacted raw materials. The molten pool is stable with less material bridging and collapse, the silicon recovery rate is stably above 94%, and the finished ferrosilicon has uniform composition, low impurity content and high commercial value.
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Balanced Power Load & Significant Energy Saving: Optimized multi-loop short network design reduces line impedance and power loss. The three-phase power load is highly balanced, the power factor is stable at 0.93-0.96, and the effective utilization rate of electric energy is greatly improved. Compared with traditional 3-electrode furnaces, the unit power consumption per ton of ferrosilicon is reduced by 6%-12%, with prominent energy-saving benefits.
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Large Single-line Capacity & High Operation Rate: The multi-electrode dispersed bearing structure reduces single-electrode current density and electrode load pressure, supporting long-term high-load and high-capacity smelting. It effectively increases single-furnace output without expanding factory area, and is suitable for 24-hour uninterrupted continuous production, greatly improving overall production efficiency.
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Low Failure Rate & Reduced Production Cost: Disperse arc strike and thermal stress, effectively reduce electrode breakage, furnace lining erosion and equipment failure probability. The stable smelting state lowers the consumption of electrodes, refractory materials and auxiliary materials, and reduces later maintenance downtime and comprehensive production costs.
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Intelligent Automatic Control & Simple Operation: Equipped with independent single-electrode hydraulic lifting and pressure regulating system, matched with full PLC intelligent automatic control system. It realizes automatic adjustment of electrode depth, arc current and voltage, automatic feeding and real-time monitoring of tapping status, reducing manual operation errors and labor costs.
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Environmentally Friendly & Compliant Production: Adopts semi-closed or fully closed low hood sealing structure, which centrally collects flue gas and smelting dust. It can be matched with waste heat recovery, dust removal and desulfurization systems to meet EU and global environmental protection emission standards, realizing green and compliant smelting production.
3. Wide Application Scope
This multi-electrode ferrosilicon smelting furnace is mainly used for large-scale industrial production of various grades of ferrosilicon alloys (FeSi45, FeSi65, FeSi75). The finished ferrosilicon is widely used as deoxidizer, alloying agent and inoculant in steelmaking, stainless steel smelting, casting industry and mechanical manufacturing. In addition, by adjusting process parameters, the equipment can also adapt to the smelting production of silicomanganese alloy and other conventional ferroalloys, meeting the diversified production needs of comprehensive metallurgical enterprises.
4. Complete Technical Parameters
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Technical Specifications
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Rated Transformer Capacity
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25000KVA - 81000KVA (customized ultra-large capacity available)
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Electrode Configuration
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6-electrode AC symmetrical layout (3 groups of double electrodes)
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Furnace Type
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Semi-closed / Fully Closed Low Hood Submerged Arc Furnace
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Smelting Temperature
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1800°C - 2200°C (intelligent adjustable)
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Secondary Voltage/Current
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130V - 240V / 40000A - 130000A
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Electrode Type
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Self-baking electrode (customizable diameter)
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Silicon Recovery Rate
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≥94%
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Energy Saving Effect
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6%-12% lower power consumption than traditional 3-electrode furnaces
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Power Factor
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0.93 - 0.96
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Control System
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PLC full intelligent automatic control, real-time data monitoring & remote access
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Cooling Mode
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Integrated circulating water cooling system, high temperature resistance
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Applicable Raw Materials
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Quartz ore, iron scrap, metallurgical coke, reducing coal
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Operation Mode
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24-hour continuous cyclic smelting production
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5. Standard Configuration
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Heavy-duty thickened steel furnace body + high-temperature resistant carbon composite refractory lining
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6-electrode independent hydraulic lifting, pressing and adjusting system
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Low-loss short network system & high-performance water-cooled cable assembly
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Special high-power smelting transformer & complete high-voltage power distribution system
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PLC intelligent control cabinet + real-time operation data monitoring and alarm device
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Sealed flue gas collection hood, reserved interface for dust removal and waste heat recovery system
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Full-set circulating water cooling system and multi-dimensional safety interlock protection devices
6. After-sales & Service Guarantee
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Customized Turnkey Solution: Provide exclusive personalized design of furnace structure, electrode parameters and electrical system according to customers’ daily output, target ferrosilicon grade and factory site conditions.
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Global On-site Technical Service: Provide overseas door-to-door installation, equipment commissioning, furnace baking and production debugging, as well as professional operator training to help customers achieve stable mass production quickly.
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Professional Warranty & Technical Support: Core equipment enjoys 1-year full warranty and lifelong free technical consultation. Provide targeted ferrosilicon smelting process optimization guidance to improve output and reduce power consumption.
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Efficient Global Spare Parts Supply: Sufficient spare parts inventory and fast global delivery channels effectively avoid production shutdown losses and ensure long-term stable operation of the production line.
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