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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
Competitive Price PLC Control Submerged Arc Furnace for Ferroalloy Smelting and Industrial Silicon Production
| Place of Origin | China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001 |
| Model Number | Negotiate based on equipment processing capacity |
| Minimum Order Quantity | 1 unit |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2 months |
| Payment Terms | L/C,T/T,Western Union |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Durability | Long-lasting | Guarantee Period | 1year |
|---|---|---|---|
| Safetyfeatures | Overheat Protection, Emergency Stop | Installation | On-site Installation And Commissioning |
| Type | Industrial Tailings | Application | Smelting Of Copper, Aluminum, Zinc, And Other Nonferrous Metals |
| Capacity | 1-10 Tons Per Batch | Productname | Nonferrous Metal Smelting Equipment |
| Temperaturerange | Up To 1600°C | Controlsystem | PLC Automatic Control |
| Control System | Automatic | ||
| Highlight | PLC control submerged arc furnace,ferroalloy smelting furnace,industrial silicon production furnace |
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Product Description
PLC Control Submerged Arc Furnace | Ferroalloy Smelting & Industrial Silicon Production
Product Overview
Our PLC Intelligent Control Submerged Arc Furnace is a high-efficiency, energy-saving, and automated metallurgical smelting equipment specially developed for commercial ferroalloy smelting and industrial silicon production. Integrated with industrial-grade PLC automatic control system, it realizes precise closed-loop control of smelting current, voltage, electrode lifting, power output and feeding system, effectively solving the problems of unstable manual operation, high energy consumption and inconsistent product quality in traditional submerged arc furnaces.
Widely applicable for smelting industrial silicon, ferrosilicon, ferronickel, silicon manganese and other ferroalloy products, this series of furnaces covers small, medium and large industrial-grade models. It features stable operation, low failure rate, intelligent energy saving and full-process automatic production, becoming the preferred core equipment for medium and large metallurgical smelting enterprises worldwide.
Core Advantages & PLC Intelligent Control Features
1. Full PLC Intelligent Automatic Control
Equipped with industrial dedicated PLC control system and human-machine touch screen interface, supporting one-key start/stop, automatic electrode lifting & positioning, three-phase current/voltage balance adjustment and automatic power matching. The system realizes seamless switching between manual and automatic modes, eliminates manual operation lag and deviation, and ensures consistent smelting parameters throughout the production process. It supports remote data monitoring, parameter modification and operation record query, facilitating centralized workshop management.
2. High Energy Efficiency & Low Production Cost
Precise PLC power regulation optimizes arc submerged state and heat utilization rate, effectively reducing unit power consumption by 8%-15% compared with traditional furnaces. The graded voltage regulation design matches different smelting stages of ferroalloy and industrial silicon, avoiding power waste, greatly improving raw material utilization and silicon recovery rate, and bringing stable economic benefits for long-term production.
3. Stable Operation & Superior Product Quality
Real-time monitoring and dynamic adjustment of three-phase power balance by PLC system ensures stable arc burning and uniform furnace temperature. The consistent smelting environment effectively reduces product impurity content, improves the purity and yield of industrial silicon and ferroalloy products, and meets high-standard market export requirements.
4. High Safety & Easy Maintenance
Built-in multiple safety protection programs including over-current, over-voltage, over-temperature, electrode overload and furnace body abnormal alarm, with automatic power-off protection function to avoid equipment failure and safety accidents. The modular PLC program design is convenient for parameter debugging, program upgrading and daily maintenance, reducing equipment downtime and maintenance costs.
5. Customized & Industrial-Grade Durability
Adopts thickened furnace shell, high-temperature resistant refractory materials and wear-resistant Soderberg electrode system, adapting to long-term 24-hour continuous industrial operation. We support personalized customization of furnace capacity, voltage level, control program and auxiliary system according to customer production needs, covering diversified production demands of small processing plants and large industrial smelting bases.
Applicable Production Scenarios
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Industrial silicon metal production (chemical industry, photovoltaic raw materials)
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Ferrosilicon, silicon manganese, ferronickel, ferrochrome and other ferroalloy smelting
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High-purity alloy raw material processing and metallurgical deep processing
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Large-scale continuous industrial smelting production lines
Main Technical Parameters (Standard Series)
We provide complete series of submerged arc furnaces from 6300kVA to 68000kVA, supporting non-standard customization. The core standard parameters are as follows:
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Item
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Technical Specifications
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Rated Capacity
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6300kVA / 12500kVA / 16500kVA / 22500kVA / 25500kVA / 33000kVA / 55000kVA / 68000kVA
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Voltage Regulation Level
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11/17 levels (step difference 3V), precise stepless power regulation
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Secondary Voltage Range
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100~236V (customizable for industrial silicon/ferroalloy)
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Working Mode
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Constant current (low voltage section) / Constant power (high voltage section)
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Electrode Type
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Soderberg self-baking electrode
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Electrode Diameter
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Φ600mm~Φ1250mm (customized by capacity)
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Electrode Travel Speed
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0.5m/min
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Electrode Travel Stroke
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1500mm (2000mm for maintenance)
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Control System
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Industrial PLC full automatic control + HMI touch screen operation
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Operation Mode
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Automatic / Manual dual-mode switchable
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Working Continuity
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24-hour continuous industrial operation
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Energy Saving Rate
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8%-15% higher than traditional manual control furnaces
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Our Service Support
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Customized design: Tailor furnace capacity, parameters and control system according to customer production requirements
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One-stop service: On-site installation, commissioning, worker operation training and technical guidance
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After-sales guarantee: Long-term equipment maintenance, spare parts supply and program upgrade service
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OEM & ODM support: Meet global customer personalized equipment customization needs
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