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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
3000kVA Rare & Precious Metal Recovery Submerged Arc Furnace
| Place of Origin | China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001 |
| Model Number | Negotiate based on equipment processing capacity |
| Minimum Order Quantity | 1 unit |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2 months |
| Payment Terms | L/C,T/T,Western Union |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Product Standard | Preassignable | Power Source | Electricity |
|---|---|---|---|
| Temperaturerange | Up To 1600°C | Installation | On-site Installation And Commissioning |
| Maintenance | Easy Maintenance With Modular Components | Powersupply | 380V/50Hz |
| Productname | Ferroalloy Refining Equipment | Region | Shaanxi, China |
| Marketing Type | Ordinary Product | Fuel | Electric |
| Highlight | 3000kVA submerged arc furnace,precious metal recovery furnace,ferroalloy refining equipment |
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Product Description
3000kVA Rare & Precious Metal Recovery Submerged Arc Furnace
Product Introduction for Official Website
1. Product Overview
Product Name: 3000kVA Special Submerged Arc Furnace for Rare & Precious Metal Recovery
Manufacturer: Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd.
Application Scenarios: Pyrometallurgical enrichment and recovery of gold, silver, platinum, palladium, rhodium, tantalum, niobium, nickel, cobalt, copper, tin, bismuth and other valuable metals from various rare-precious metal-containing solid wastes, smelting slags, catalyst dust, electronic scraps, tailings and dedusting ash.
Adopting submerged arc smelting process with sealed low hood structure and full-automatic PLC intelligent control, this furnace is suitable for small & medium-sized rare-precious metal recycling production lines. It features small footprint, high metal recovery rate, controllable energy consumption and easy flue gas treatment, serving as the core complete set of equipment for hazardous waste recycling and rare-precious metal circular recovery.
2. Complete Supporting Equipment Composition
The full set is delivered as an integrated unit consisting of 10 systems:
- 3000kVA Special Transformer Power Supply System for Submerged Arc Furnace
- High-voltage Power Distribution & Low-voltage PLC Full-automatic Electrical Control System
- Three-phase Self-baking Electrodes, Clamp Holders & Hydraulic Lifting/Pressing System
- Low-impedance Water-cooled Short Network (water-cooled copper tubes, water-cooled cables, forged copper tiles)
- Water-cooled Sealed Furnace Body & High-temperature Corrosion-resistant Lining System
- Closed Soft Water Circulation Cooling System (full cooling coverage for furnace shell, hood and holders)
- Hydraulic Station & Auxiliary Furnace Operating Mechanism
- Automatic Top Sealed Feeding & Material Distribution System
- Double-station Tapping Hole Opening & Plugging Device for Matte & Slag
- Flue Gas Collection Hood with reserved interface for dust removal, desulfurization and denitrification equipment
3. Standard Technical Parameter Table
| Parameter Item | Technical Index | Remarks |
|---|---|---|
| Rated Transformer Capacity | 3000kVA | Energy-saving transformer dedicated for rare-precious metal recovery |
| Primary Input Voltage | 10kV / 35kV (optional) | Matches existing power grid of plant |
| Secondary Voltage Regulation Stages | 18-stage on-load electric regulation | Adaptable to melting, reduction and enrichment processes |
| Rated Secondary Current | 16800A | Low-voltage heavy current for uniform molten pool heating |
| Power Factor | ≥0.92 | Balanced three phases, low impact on power grid |
| Self-baking Electrode Diameter | Φ450mm | 3 graphite / self-baking electrodes |
| Pitch Circle Diameter | Φ1800mm | Optimized for low-bed submerged arc smelting of rare-precious metals |
| Outer Furnace Shell Diameter | Φ4200mm | Split welded water-cooled shell, anti-high-temperature deformation |
| Effective Inner Furnace Diameter | Φ3300mm | Special lining resistant to rare-precious metal slag erosion |
| Furnace Hearth Depth | 1600mm | Layered matte forming & enrichment to boost precious metal capture rate |
| Maximum Electrode Stroke | 1200mm | Automatic hydraulic lifting with fast response |
| Electrode Lifting Speed | 0.4~0.6m/min | PLC automatic arc stabilization regulation |
| Matte Tapping Hole / Slag Tapping Hole | 1 each, 135° included angle | Matched with automatic tapping opening & plugging machine |
| Circulating Cooling Water Flow | 85t/h | Closed soft water circulation, inlet temperature ≤30℃ |
| Cooling Water Working Pressure | 0.3~0.4MPa | Forced cooling for all water-cooled components |
| Daily Solid Waste Processing Capacity per Furnace | 25~35 tons | Fluctuates with precious metal content of raw materials |
| Maximum Smelting Temperature | 1900℃ | Meets enrichment demand for high-melting-point metals such as Pt & Pd |
| Control Mode | Full-automatic PLC + Touch Screen HMI | Full automatic monitoring of electrode current, temperature and feeding |
| Furnace Structure | Semi-sealed Low Flue Hood | Centralized flue gas collection without scattered dust emission |
| Total Equipment Footprint | Approx. 120㎡ | Suitable for small & medium recycling plants, low infrastructure cost |
4. Core Product Advantages
4.1 Customized Process for Rare & Precious Metal Recovery, Higher Recovery Rate
The furnace hearth structure is optimized for matte capture technology of precious metals, delivering stable and uniform molten pool temperature. The capture rate of Au, Ag, Pt, Pd and other precious metals reaches over 98%. It can treat low-grade slags, waste catalysts, circuit board ash, dedusting ash and other complex mixed materials. Melting, reduction and layered enrichment are completed in one furnace to simplify downstream refining procedures.
4.2 Low-energy Intelligent Power Supply System, Lower Operation Cost
Equipped with special low-loss 3000kVA furnace transformer with multi-stage voltage precisely matching each smelting stage. Optimized low-impedance water-cooled short network cuts power loss. Full-automatic electrode regulation stabilizes electric arc in real time, reducing comprehensive power consumption per ton of raw material by 12%~18% compared with industrial average. The system automatically balances three-phase current with strong harmonic suppression, eliminating the need for extra large-capacity reactive power compensation equipment.
4.3 Full Water-cooled Sealed Structure, Long Service Life & Easy Maintenance
Furnace shell, flue hood, pressure rings and copper tiles adopt forced soft water cooling to resist high-temperature erosion and scouring of precious metal molten slag. The furnace lining is made of special refractory material resistant to matte corrosion for longer maintenance intervals. Modular holders and quick-disconnect water-cooled cables greatly save time on electrode replacement and component overhaul.
4.4 PLC Full Closed-loop Control, Less Labor Dependence
The touch screen centrally monitors furnace temperature, three-phase power, electrode position, cooling water temperature & pressure and feeding flow. Automatic interlock alarm protection activates upon overheating, water shortage or short circuit. Multiple pre-set precious metal smelting process programs support one-click switching for different raw material conditions; operators can get proficient with simple training.
4.5 Environmentally Friendly Sealed Design, Compliant with Hazardous Waste EIA Standards
The semi-sealed flue hood fully encloses the furnace top for centralized flue gas export without scattered dust or odor. Compatible with environmental treatment facilities for hazardous waste recycling enterprises, meeting national environmental acceptance standards for solid waste recycling and rare-precious metal regeneration, facilitating project approval nationwide.
4.6 One-stop Complete Delivery, Full-lifecycle Manufacturer Service
Shaanxi Chengda provides full-chain services including equipment design, manufacturing, integrated delivery, on-site installation, furnace baking & commissioning, and precious metal smelting formula training. The complete set includes tapping machines, water-cooled cables, hydraulic stations and all matching accessories, requiring no extra purchasing from third parties.
5. Applicable Recyclable Materials
- Tail slags from precious metal smelting, enriched slags of Cu/Ni/Co smelting
- Automobile three-way catalysts, waste chemical catalysts (Pt, Pd, Rh)
- Crushed sorting ash of waste circuit boards and electronic components
- Au/Ag-bearing tailings, dedusting ash from mineral processing, dried electroplating sludge
- Industrial waste residues containing tantalum, niobium, vanadium, molybdenum, titanium and other rare metals
- Flue dust and metal regeneration scraps from various non-ferrous smelting
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