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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
3000KVA Submerged Arc Furnace Equipment
| Place of Origin | China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001 |
| Model Number | Negotiate based on equipment processing capacity |
| Minimum Order Quantity | 1 unit |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2 months |
| Payment Terms | L/C,T/T,Western Union |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Origin | China | Safetyfeatures | Overheat Protection, Emergency Stop, Gas Leak Detection |
|---|---|---|---|
| Maintenance | Easy Maintenance With Modular Components | Alternate Use | Sewage (waste Water) Treatment |
| Installation | On-site Installation And Commissioning Service Provided | Weight | Depends On Model, Ranges From 2 Tons To 15 Tons |
| Use | High-purity Ternary Power Battery | Region | Shaanxi, China |
| Marketing Type | Ordinary Product | Warranty | 1year |
| Product Standard | Preassignable | Material | High-grade Steel And Refractory Materials |
| Highlight | 3000KVA submerged arc furnace,ferroalloy refining furnace equipment,submerged arc furnace with warranty |
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Product Description
3000KVA Submerged Arc Furnace Equipment & Parameter Introduction
Product Overview
The 3000KVA submerged arc furnace is core smelting equipment widely used in ferrous alloy metallurgy industry, mainly applied for smelting medium-low carbon ferromanganese, metallic manganese, micro-carbon ferrochrome and other products. Adopting advanced submerged arc heating principle, it features stable operation, high thermal efficiency, low energy consumption and high automation degree, which is ideal equipment for medium and small-scale ferrous alloy production enterprises.
Main Equipment Composition
1. Furnace Body System
Adopt high-quality thickened steel plate welded furnace shell with reinforced structure, firm and anti-deformation. Multi-layer high-temperature resistant refractory lining is equipped inside the furnace, featuring excellent thermal shock resistance and corrosion resistance, long service life. Semi-closed low smoke hood structure is adopted, which is convenient for flue gas collection and environmental protection treatment, and effectively reduces heat loss.
2. Electrode Lifting & Clamping System
Equipped with hydraulic driven electrode lifting mechanism, flexible lifting and accurate positioning. Optimized copper tile holding device ensures good electric conduction, small contact resistance and stable current transmission. Self-baking electrodes are adopted with reasonable specification design, suitable for long-term continuous submerged arc smelting working condition.
3. Electrical Power System
Supporting special three-phase on-load voltage regulating furnace transformer with rated capacity 3000KVA, stable voltage conversion, strong overload resistance and reliable power supply. Short net adopts low-resistance high-conductivity layout design, effectively reducing electric energy loss and improving power factor.
4. Intelligent Control System
Equipped with PLC integrated automatic control system, realizing automatic adjustment of electrode lifting, balance control of three-phase power, over-current, over-voltage and over-temperature multi-protection functions. Real-time monitoring of operating data, simple operation, safe and stable operation.
5. Auxiliary Supporting System
Complete circulating water cooling system is configured to cool key components such as smoke hood, holding device and short net, ensuring long-term stable operation of equipment. Matched with automatic feeding system and hydraulic tapping mechanism, realizing standardized and streamlined smelting production.
Core Technical Parameters
- Rated Capacity: 3000KVA
- Input Rated Voltage: 6kV
- Secondary Working Voltage: 65-170V (multi-stage adjustable)
- Working Current: 3200-4500A
- Power Factor: ≥0.92
- Furnace Inner Diameter: Φ3200mm
- Furnace Depth: 2800mm
- Electrode Diameter: Φ480mm
- Electrode Lifting Stroke: ±500mm
- Smelting Working Temperature: 1500-2000℃
- Daily Output: 8-12 tons (depends on smelting materials)
- Power Consumption per Ton Product: 2800-3500kWh/t
- Electrode Consumption: ≤3kg/t
- Overall Equipment Weight: About 85 tons
- Control Mode: Automatic PLC control + manual dual control
- Cooling Mode: Closed circulating water cooling
Product Advantages
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Energy Saving & High EfficiencyOptimized overall structure design effectively reduces heat loss and power consumption, improves raw material utilization rate, and greatly cuts production operating cost.
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Stable Operation & Long Service LifeHigh-strength furnace body structure plus high-quality refractory materials, wear-resistant and high-temperature resistant. Core electrical components are well-selected, with low failure rate and continuous stable production.
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Intelligent & Easy OperationAutomatic intelligent control reduces manual operation difficulty, realizes unattended basic operation, saves labor cost and improves production efficiency.
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Environmental Friendly & SafeSemi-closed flue gas design is convenient for dust removal and flue gas purification, meeting national environmental protection emission standards. Multiple safety protection devices are equipped to ensure production safety.
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Wide Application RangeWidely used for smelting various ferrous alloys, industrial silicon, calcium silicon alloy, titanium slag and other metallurgical materials, with strong universality.
Application Fields
Medium and low carbon ferromanganese, metallic manganese, micro-carbon ferrochrome, industrial silicon, calcium silicon alloy and other ferrous alloy smelting, suitable for new construction, renovation and expansion projects of medium and small metallurgical smelting factories.
After-sales Service
We provide one-stop services including scheme design, equipment manufacturing, on-site installation, commissioning and technical training. Core equipment enjoys long-term quality guarantee, professional after-sales team responds quickly, providing full-cycle technical support and maintenance services.
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