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Contact Person : Du
Phone Number :  13991381852

Ferromanganese Refining Furnace

  • Ferromanganese Refining Furnace
Place of Origin China
Brand Name Shaanxi Chengda
Certification ISO 9001
Model Number Negotiate based on equipment processing capacity
Minimum Order Quantity 1 unit
Price The price will be negotiated based on the technical requirements and supply scope of Party A
Packaging Details Discuss according to the specific requirements of Party A
Delivery Time 2 months
Payment Terms L/C,T/T,Western Union
Supply Ability Complete production supply chain, supply on time, and meet quality standards
Product Details
Marketing Type Ordinary Product Controlsystem PLC Automated Control
Material Stainless Steel Factory Specification General Qualified Product
Power Frequency 50Hz Leaving Factory Standard New ISO9001
Region Shaanxi, China Origin Shaanxi, China
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ferromanganese refining furnace equipment

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ferroalloy refining furnace with warranty

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industrial ferromanganese smelting furnace
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Product Description

Ferromanganese Refining Furnace


Product Overview


The ferromanganese refining furnace is core equipment for producing medium-carbon, low-carbon, and micro-carbon ferromanganese. It is used for desiliconization, decarburization, desulfurization, dephosphorization, and precise composition adjustment of crude ferromanganese (high-silicon/high-carbon ferromanganese) to obtain high-purity, high-quality ferromanganese products. Featuring arc heating and a tilting furnace body, it adopts a full water-cooled structure + high-quality refractory lining, integrating high refining efficiency, low energy consumption, and long service life. It is widely applied in ferroalloy smelting and special steel supporting production lines.

1. Main Equipment Composition


  1. Tilting Furnace Body

    Split/integral furnace shell with full water-cooled wall + thickened magnesia refractory lining, resisting high temperature, erosion, and deformation. The furnace body supports 0–42° tapping tilting and 0–15° slagging tilting, adapting to refining processes flexibly.

  2. Water-Cooled Furnace Roof & Electrode System

    Annular full water-cooled roof with central electrode hole and side dust removal interface for sealing and heat preservation. Φ350–Φ550mm graphite electrodes with servo hydraulic lifting (speed: 1.0–1.6m/min) ensure sensitive adjustment and stable arc.

  3. Conductive & Short-Net System

    Full water-cooled conductive cross arm + low-impedance short net for stable high-current transmission and low energy consumption. Transformer capacity: 1500–6500kVA, high voltage: 35kV, low voltage: 165–285V, meeting diverse power demands.

  4. Tilting & Tapping Mechanism

    Hydraulic tilting drive with tapping speed 0–0.6°/s and reset speed 0–1.0°/s. Equipped with EBT/trough tapping for smooth tapping and minimal residual slag, adapting to full-process automation.

  5. PLC Intelligent Control System

    Dual automatic/manual mode with one-key start-stop, automatic arc stabilization, and online composition monitoring. Full interlock protection enables precise closed-loop control of temperature, composition, and power.

  6. Auxiliary Systems

    Closed circulating water cooling, baghouse dust removal & flue gas, oxygen/carbon injection, hydraulic station, and grease lubrication systems. Fully equipped and environmentally compliant.


2. Core Performance Advantages


  • High Refining Efficiency: High-temperature arc + slag stirring accelerates desiliconization and decarburization. Single-furnace cycle: 40–90min, capacity increased by 30%+.
  • Superior Product Quality: Precise temperature control (1450–1650℃) and high-basicity slag (CaO/SiO₂=1.2–1.5) ensure Mn recovery ≥95% and controlled impurities (Si, C, P, S).
  • Significant Energy Saving: Full water-cooled structure reduces refractory consumption (2–3x longer life). Power consumption: 2000–3000kWh/t alloy, low operation cost.
  • Eco-Friendly & Safe: Closed smoke extraction + high-efficiency dust removal (dust emission ≤10mg/m³). Full interlock protection prevents steel leakage and overheating.
  • Strong Adaptability: Compatible with high-carbon ferromanganese, silicomanganese, manganese-rich slag, etc. Flexibly produces medium-carbon (1.0–2.0%C), low-carbon (0.5–1.0%C), micro-carbon (≤0.5%C) ferromanganese.

3. Main Technical Parameters (Reference)


Item Specification
Rated Capacity 5t, 10t, 20t, 30t, 50t
Transformer Capacity 1500kVA, 2500kVA, 4000kVA, 6500kVA
Electrode Diameter Φ350mm, Φ400mm, Φ450mm, Φ500mm
Electrode PCD Φ1200–Φ1600mm
Smelting Temperature 1450–1650℃
Refining Cycle 40–90min/heat
Tapping Mode EBT / Trough Tapping
Tilting Angle Tapping 0–42°, Slagging 0–15°
Cooling Mode Closed Cycle Pure Water Cooling
Control Mode PLC Automatic + Manual Dual Mode
Raw Materials High-Carbon Ferromanganese, Silicomanganese, Manganese-Rich Slag, Lime
Product Type Medium/Low/Micro-Carbon Ferromanganese


Tags:

Smelting Furnace

Nickel Iron Furnaces

Electric Furnaces