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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
6300KVA Medium & Low Carbon Ferromanganese Refining Furnace
| Place of Origin | China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001 |
| Model Number | Negotiate based on equipment processing capacity |
| Minimum Order Quantity | 1 unit |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2 months |
| Payment Terms | L/C,T/T,Western Union |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Application | Refining Ferroalloys Such As Ferrochrome, Ferromanganese | Coolingsystem | Water Cooling |
|---|---|---|---|
| Cost | Varies Depending On Size And Features | Power Source | Electricity |
| Type | Industrial Silicon | Ladle Capacity | 10-160t |
| Circulating Water Volume | ~ 300t/h | Temperature Range | 2000-2500°C |
| Efficiency | Energy Saving Up To 30% | Automationlevel | Semi-automatic To Fully Automatic |
| Alternate Use | Sewage (waste Water) Treatment | ||
| Highlight | 6300KVA ferromanganese refining furnace,medium carbon ferroalloy furnace,low carbon ferromanganese equipment |
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Product Description
6300KVA Medium & Low Carbon Ferromanganese Refining Furnace
Equipment Introduction & Technical Parameters (Official Website Promotion Version)
1. Equipment Overview
The 6300KVA medium and low carbon ferromanganese refining furnace is core special equipment for producing medium and low carbon ferromanganese by electro-silicon thermal process. It adopts fixed furnace roof, top feeding and tilting tapping structure, compatible with both hot charging and cold charging processes. Featuring high-efficiency refining, low energy consumption, environmental friendliness and high automation, it is widely used in ferroalloy smelting industry and serves as mainstream equipment for refined production of manganese-based alloys.
2. Core Advantages
- Wide Process Compatibility: Supports hot charging of ferromanganese-silicon molten iron and cold charging production. Waste heat of liquid alloy is fully utilized to greatly cut energy consumption and boost output.
- High Refining Efficiency: Rated capacity of 6300KVA, daily output per furnace reaches 55-60 tons with annual output over 36,000 tons, perfectly matching large-scale manganese iron production lines.
- Low Energy Consumption & Eco-friendly: Fully water-cooled sealed structure equipped with waste flue gas heat recovery system, thermal efficiency above 85%. Matched with high-standard dust removal system to meet national emission standards for green production.
- High Automatic Operation: PLC intelligent control realizes automatic electrode lifting, power regulation and furnace tilting. Real-time monitoring of core parameters reduces labor intensity and ensures stable production.
- Long Service Life: Furnace lined with high-quality magnesia refractory materials; water-cooled furnace roof and furnace wall resist high temperature and corrosion effectively, extending overall equipment service life.
3. Main Equipment Composition
- Furnace Body System: Consists of furnace shell, refractory lining and water-cooled furnace roof with top feeding port for good sealing and heat preservation.
- Electrode System: Equipped with Φ500mm graphite electrodes. Hydraulic lifting and proportional valve adjustment ensure accurate arc power control and stable molten pool temperature.
- Tilting Tapping System: Hydraulic driven tilting mechanism, smooth and safe tapping and slag discharging.
- Transformer System: Special 6300KVA electric furnace transformer with 35KV high voltage input and multi-stage adjustable secondary voltage to adapt to different smelting stages.
- Hydraulic System: Working pressure 8MPa with water-glycol medium, stable operation and low noise.
- Water Cooling System: Closed circulating water cooling system protects furnace roof, furnace wall and electrode holders.
- Automatic Control System: Integrated PLC and touch screen with power control, electrode adjustment, temperature detection and safety interlock functions for simple operation.
4. Main Technical Parameters
| Items | Parameters |
|---|---|
| Rated Capacity | 6300KVA |
| Furnace Shell Inner Diameter | Φ5600mm |
| Furnace Shell Height | 3600mm |
| Graphite Electrode Diameter | Φ500mm |
| Electrode Pitch Circle Diameter | Φ1550mm±100mm |
| Max Electrode Stroke | 2000mm |
| Electrode Lifting Speed | Rising:1.6m/min, Descending:1m/min |
| Tilting Angle | Tapping:45°, Slag Discharging:15° |
| Tilting Speed | 1°/s |
| Primary Transformer Voltage | 35KV |
| Secondary Transformer Voltage | 350V (Multi-stage Adjustable) |
| Hydraulic Working Pressure | 8MPa |
| Smelting Temperature | 1500-1600℃ |
| Daily Output per Furnace | 55-60 tons |
| Power Consumption (Hot Charging) | ＜580kWh/t |
| Manganese Recovery Rate | ≥90% |
5. Application Scope
Specially designed for mass production of medium and low carbon ferromanganese (Mn:75-85%, C≤0.5%). Taking ferromanganese-silicon alloy, manganese-rich ore and lime as raw materials, it completes desiliconization, dephosphorization and decarburization refining to produce high-quality ferromanganese alloys, widely applied in steel smelting and alloy manufacturing fields.
6. Product Summary
Combining mature electro-silicon thermal process and modern automatic technology, 6300KVA medium & low carbon ferromanganese refining furnace achieves high production efficiency, low operation cost and stable performance. It is the preferred smelting equipment for manganese alloy enterprises to upgrade production lines, realize cost reduction and efficiency improvement, and promote green high-quality development of ferroalloy industry.
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