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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
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Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
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Phone Number :
13991381852
Magnesium Slag Glass Ceramic Electric Melting Furnace 2000kVA Vitrified Slag Aggregate Production Equipment
| Place of Origin | Shaanxi, China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001:2015 |
| Model Number | CD-GCF-2000 |
| Minimum Order Quantity | 1 Set |
| Price | Negotiable, quoted by treatment capacity and process scope |
| Packaging Details | Seaworthy export packing: furnace shell fixed in reinforced steel frame, graphite electrodes and refractories in waterproof crates, electrical cabinets vacuum-bagged in plywood cases, full container or break bulk shipment |
| Delivery Time | 2~3 months |
| Payment Terms | T/T,L/C at sight,D/P,Western Union |
| Supply Ability | 12 Sets per Year |
Product Details
| Equipment Type | Magnesium Slag Glass Ceramic Electric Melting Furnace | Rated Capacity | 2000 KVA |
|---|---|---|---|
| Input Voltage | 10 KV | Melting Temperature | 1450-1550 C |
| Melting Capacity | 2-3 T/h | Vitrification Rate | Above 98% |
| Crystallization Temperature | 850-950 C, 60 Minutes Hold | Power Consumption | 600-750 KWh/t Slag |
| Furnace Lining | Corundum Mullite Castable With High Alumina Brick Backup | Tapping Method | Forward Tapping Into Water Quench Or Mould |
| Cooling Water Consumption | 60-90 M3/h | Dust Collection | Sealed Hood With Bag Filter, Emission Below 10 Mg/m3 |
| Control System | PLC With Temperature Profile And Tapping Sequence | Warranty | 12 Months On Core Components |
| Highlight | Magnesium slag glass ceramic melting furnace,2000kVA electric melting furnace,Vitrified slag aggregate production equipment |
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Product Description
Magnesium Slag Glass Ceramic Electric Melting Furnace 2000kVA
Magnesium reduction slag contains calcium silicate, magnesium oxide and residual heavy metal traces. When it is melted, homogenised and quenched, the melt forms an amorphous glass network that locks those elements into a stable structure, so the slag can be converted into glass ceramic aggregate, decorative boards or microcrystalline stone instead of being landfilled. This 2000kVA electric melting furnace is built for that vitrification route.
Advantages of the Vitrification Route
- Pollution lock in: heavy metals are bonded inside the silica network, and leaching values of the vitrified product meet the requirements for building material reuse.
- Volume reduction: the melted and quenched product is dense and compact, cutting the volume that has to be stored.
- Uniform melt: the electric furnace with PLC temperature profile keeps the pool within plus or minus 10 C, so the glass ceramic body has a consistent colour and structure.
- Lining life: corundum mullite castable hot face with high alumina brick backup resists the alkaline attack of magnesium slag and thermal shock during tapping.
- Selling the output: vitrified aggregate can be sold to the construction and decorative stone market rather than treated as a disposal cost.
Process Flow
- Magnesium slag is dried, crushed and blended with a small amount of silica sand and nucleating agent.
- The blend is fed through a sealed charging port into the electric melting furnace.
- The melt is held at 1450-1550 C until it is fully homogenised and the vitrification rate exceeds 98%.
- Melt is tapped forward into a water quench granulator to produce glass aggregate, or cast into moulds for glass ceramic boards.
- Cast articles are crystallised in a heat treatment kiln at 850-950 C for 60 minutes and then annealed and polished.
Technical Parameters
| Item | Data |
|---|---|
| Rated capacity | 2000 kVA |
| Input voltage | 10 kV |
| Melting temperature | 1450-1550 C |
| Melting capacity | 2-3 t/h |
| Vitrification rate | Above 98% |
| Power consumption | 600-750 kWh/t slag |
| Crystallization hold | 850-950 C for 60 minutes |
| Furnace lining | Corundum mullite castable plus high alumina brick |
| Cooling water consumption | 60-90 m3/h |
| Dust emission | Below 10 mg/m3 |
Scope of Supply
Transformer and rectifier or AC control cabinet according to configuration, furnace body with water cooled shell, electrode system and lifting gear, sealed charging device, forward tapping and quench granulation unit, heat treatment kiln interface, dust removal system, PLC automation cabinet.
Service
Vitrification formula development from your slag analysis, sample melting trials, foundation and layout drawings, installation and hot commissioning, training of the melting and crystallization crew, and 12 months warranty on core components.
Applications
Magnesium slag glass ceramic aggregate, decorative microcrystalline board, calcium silicate based construction aggregate, and co-vitrification of magnesium slag with fly ash or contaminated soil.
Share your slag composition and disposal target and our engineers will propose the vitrification line that fits your site.
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