All Products
-
Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
Multi-Electrode DC Electric Arc Furnace 5000KVA Rated Capacity for Vanadium-Titanium Slag Resource Recovery ISO 9001
| Place of Origin | Shaanxi, China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001:2015 |
| Model Number | Multi-Electrode DC EAF-VTS 5000 |
| Minimum Order Quantity | 1 Set |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2-3 months |
| Payment Terms | L/C,T/T,Western Union |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Furnace Type | Multi-Electrode DC Electric Arc Furnace | Transformer Capacity | 5000 KVA |
|---|---|---|---|
| Operating Temperature | 1500-1700°C | Electrode Configuration | 3 Graphite Electrodes Φ400-500mm |
| Vanadium Recovery Rate | ≥85% | Iron Recovery Rate | ≥98% |
| Power Factor | 0.95-0.98 | Control System | PLC Fully Automatic Control |
| Cooling Mode | Strong Oil-Water Combined Cooling | Daily Processing Capacity | 40-60 Tons |
| Highlight | 5000KVA DC electric arc furnace,vanadium-titanium slag recovery furnace,ISO 9001 hazardous waste treatment equipment |
||
Product Description
Multi-Electrode DC Electric Arc Furnace for Vanadium-Titanium Slag Resource Recovery
This Multi-Electrode DC Electric Arc Furnace is a specialized smelting solution engineered for high-efficiency resource recovery from vanadium-titanium slag. Utilizing advanced multi-electrode DC arc technology, it achieves superior metal recovery rates and energy efficiency compared to conventional single-electrode or AC furnaces, making it the optimal choice for vanadium-titanium magnetite processing enterprises and metallurgical slag recycling operations.
Core Working Principle
The furnace employs three independently controlled DC graphite electrodes generating stable, high-energy-density plasma arcs between electrodes and the furnace bottom anode. The operating temperature reaches 1500-1700°C, ensuring complete melting of vanadium-titanium slag and efficient reduction of vanadium and iron oxides. With the addition of carbonaceous reductants and lime flux, vanadium-iron alloy settles at the furnace bottom while titanium-rich slag floats on the upper layer, enabling clean slag-metal separation.
Key Technical Advantages
Multi-Electrode DC Technology
- Triple Electrode Configuration: Three Φ400-500mm graphite electrodes with independent lifting and power control, eliminating arc deflection common in single-electrode DC furnaces.
- Uniform Heat Distribution: Multi-point arc discharge creates a balanced thermal field, reducing cold spots and improving melt homogeneity by 30% compared to single-electrode designs.
- Enhanced Electromagnetic Stirring: The multi-electrode arc interaction generates stronger molten pool stirring, accelerating reduction reactions and shortening smelting cycles by 15-20%.
Superior Resource Recovery
- Vanadium Recovery Rate ≥85%: Deep reduction environment ensures maximum vanadium extraction from complex vanadium-titanium slag matrices.
- Iron Recovery Rate ≥98%: Near-complete iron reduction transforms waste slag into valuable vanadium-iron alloy.
- Titanium Slag By-product: Titanium-enriched slag can be further processed for titanium dioxide production or utilized as high-grade refractory raw material.
Energy Efficiency & Environmental Performance
- Power Factor 0.95-0.98: No reactive power compensation required, reducing electrical infrastructure costs.
- 30% Lower Electrode Consumption: DC operation combined with optimized multi-electrode control reduces graphite electrode wear vs. AC furnaces.
- CO-rich Off-gas Utilization: High-temperature flue gas undergoes secondary combustion and waste heat recovery, reducing auxiliary energy consumption by 10-15%.
- Closed Flue Gas System: Integrated bag filter and desulfurization ensure compliance with EPA and EU emission standards (particulate matter ≤10mg/m³).
Intelligent Control & Reliable Operation
- PLC Full Automation: S7-1500 PLC with HMI touchscreen for real-time monitoring of current, voltage, temperature, and electrode position.
- Electrode Auto-Regulation: PID closed-loop control with German Parker proportional valves enables precise electrode height adjustment (±2mm).
- Multi-Point Bottom Temperature Monitoring: Real-time furnace bottom lining temperature detection with automatic alarm and power adjustment.
- Furnace Body Tilting: Hydraulic forward tilting up to 35° for complete alloy tapping and 15° for slag discharge.
Equipment Structure
| Component | Specification |
|---|---|
| Furnace Shell | Welded steel plate with magnesia-carbon composite refractory lining |
| Furnace Cover | Semi-enclosed water-cooled tubular design with observation ports |
| Electrode System | 3 * Φ400-500mm graphite electrodes, independent hydraulic lifting |
| Bottom Anode | Multi-point contact conductive bottom electrode, anti-arc deflection design |
| Power Supply | Thyristor rectifier 5000KVA, 35kV primary / 150-300V secondary |
| Short Network | Large-section water-cooled cable + copper tube parallel inverse arrangement |
| Hydraulic System | Hydraulic pump station with accumulator for electrode, cover, and tilting control |
| Cooling System | Pressurized closed-loop water cooling with temperature and flow monitoring |
| Charging System | Multi-point automatic feeding with ring distributor and screw conveyor |
| Flue Gas Treatment | Secondary combustion chamber + quench tower + bag filter + desulfurization |
Technical Parameters
| Parameter | Value |
|---|---|
| Transformer Capacity | 5000 KVA |
| Primary Voltage | 35 kV |
| Secondary Voltage | 150-300 V (multi-tap regulation) |
| Operating Temperature | 1500-1700°C |
| Furnace Shell Diameter | Φ5200 mm |
| Electrode Diameter | Φ400-500 mm * 3 electrodes |
| Electrode Pitch Circle | Φ1800 ± 100 mm |
| Daily Processing Capacity | 40-60 tons |
| Power Consumption | 800-1000 kWh/ton product |
| Electrode Consumption | 2-3 kg/ton (60% lower than AC) |
| Vanadium Recovery Rate | ≥85% |
| Iron Recovery Rate | ≥98% |
| Power Factor | 0.95-0.98 |
| Cooling Water Consumption | ~80 m³/h |
| Lining Service Life | 300-500 heats |
Application Scope
- Vanadium-titanium magnetite smelting slag resource recovery
- Vanadium extraction tailings comprehensive utilization
- Metallurgical solid waste containing vanadium, titanium, and iron
- Low-grade vanadium-bearing slag deep reduction processing
- Ferroalloy production by-product slag recycling
After-Sales Service
- 1-year warranty on core components (electrode system, hydraulic system, transformer)
- Professional engineer team for on-site installation, commissioning, and operator training
- 24/7 remote technical support and troubleshooting
- Spare parts supply guarantee with global logistics network
- Lining replacement and furnace maintenance services available
Contact us today for a customized technical proposal and quotation based on your specific vanadium-titanium slag processing requirements.
Recommended Products
