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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
Water-Cooled Cable Product Introduction
| Place of Origin | China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001 |
| Model Number | Negotiate based on equipment processing capacity |
| Minimum Order Quantity | 1 unit |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2 months |
| Payment Terms | L/C,T/T,Western Union,D/P |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Use For Machine | Loader 300G/700G/800G /900G | Compatibility | Universal |
|---|---|---|---|
| Using Life | 20 Working Days | Adaptor | Stihl |
| Feature | High Yield | Productname | Spare Parts |
| Feeding Size | 0.5mm | Category | Automotive |
| Material | Steel | Transport Package | Nude Packing |
| Voltage | 220/380V 50/60HZ | Abrasive Resistance | 98% |
| Transparency | Transparent | Countryoforigin | China |
| Highlight | water-cooled cable spare parts,water-cooled cable with warranty,industrial water-cooled cable |
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Product Description
Water-Cooled Cable Product Introduction
1. Product Overview
Water-cooled cable is the core conductive connecting component for submerged arc furnaces, ferroalloy furnaces, industrial silicon furnaces, calcium carbide furnaces, refining furnaces and various high-current metallurgical electric furnaces. It undertakes the transmission of large current between short net, electrode holder and transformer secondary side.
Conventional bare copper cables generate severe heat under high current, leading to temperature rise, large power loss, easy aging and frequent replacement. Our water-cooled cable adopts internal circulating water cooling structure, which rapidly takes away joule heat generated during current transmission. It features low temperature rise, low resistance loss, stable conductive performance and long service life. It is widely matched with 6300kVA–63000kVA full range of metallurgical electric furnaces, and is an essential part of furnace short network energy-saving transformation.
2. Product Classification & Types
2.1 Rubber Hose Water-Cooled Cable (Conventional Standard Type)
- Structure: Multi-strand soft copper wire conductor, inner insulating rubber water channel, outer wear-resistant rubber protective sleeve, stainless steel flanges at both ends
- Matching furnace: Medium & small submerged arc furnaces 6300–25000kVA
- Advantages: Good flexibility, easy bending and layout, low comprehensive cost, mature process, convenient maintenance and replacement
- Application: Furnace short net connection between electrode clamps and busbar
2.2 Stainless Steel Corrugated Pipe Water-Cooled Cable (Heavy-Duty High-Current Type)
- Structure: High-conductivity oxygen-free copper braided conductor, stainless steel corrugated cooling water pipe, high-temperature resistant insulation layer, anti-spattering metal shield
- Matching furnace: Large closed furnaces 33000–63000kVA and above
- Advantages: High temperature resistance, anti-molten splash, strong pressure resistance, long service life, suitable for harsh high-temperature furnace front environment, ultra-low temperature rise under super large current
- Application: High-capacity industrial silicon, ferroalloy, yellow phosphorus closed electric furnace short network
2.3 Ultra-Soft Flexible Water-Cooled Cable (Electrode Moving Special Model)
- Structure: Super-fine oxygen-free copper wire dense braiding, multi-channel circulating cooling water path, multi-layer anti-aging rubber sheath
- Advantages: Ultra-high flexibility, large bending stroke, no breakage after frequent lifting/lowering of electrodes, stable cooling effect
- Application: Direct connection between electrode holder and short net busbar where electrodes move frequently
3. Core Structure & Working Principle
The whole cable is composed of four core parts: conductive braided copper body, cooling water circulation channel, insulating protective layer and metal connection terminal.
- Conductive Braided Copper Conductor
Made of high-purity oxygen-free copper wire with high conductivity, dense braided structure ensures excellent flexibility and large current carrying capacity, effectively reducing contact resistance.
- Circulating Cooling Water Channel
Cooling water flows through the inner pipeline in closed circulation, continuously absorbing heat generated by copper conductor during power transmission, keeping the cable operating at low temperature.
- Multi-Layer Insulation & Protective Jacket
High temperature resistant, aging resistant and insulating rubber / stainless steel corrugated outer layer, isolating high temperature radiation, molten iron splash and mechanical abrasion, avoiding short circuit and leakage risks.
- Integrated Welded Terminal Flange
Both ends adopt integral copper flange structure, seamless welding with copper braid, uniform current distribution, small contact resistance, equipped with water inlet and outlet interfaces for quick connection of circulating water pipeline.
4. Main Product Advantages
4.1 Low Power Consumption & Energy Saving
Circulating water cooling effectively controls cable temperature rise, greatly reduces resistance heat loss, lowers transformer load, cuts smelting power consumption, and brings obvious energy-saving benefits for long-term production.
4.2 High Safety & Long Service Life
Low operating temperature slows down insulation aging; anti-spatter outer structure prevents molten metal burn-through. No overheating burnout failure under long-term full-load operation, greatly reducing shutdown maintenance frequency.
4.3 Excellent Flexibility & Convenient Layout
Multi-spec flexible braided design adapts to electrode lifting, furnace body expansion and contraction, various complex short net layout; light weight, easy installation, disassembly and replacement.
4.4 Stable Current Transmission & Uniform Melting
Low and stable overall resistance ensures balanced current of each electrode, avoids partial overheating of furnace charge, stabilizes furnace condition, reduces product composition fluctuation and improves finished product yield.
4.5 Customized Matching & Strong Adaptability
Customizable parameters including cable length, cross-sectional area, bending radius, flange size, water channel quantity, outer protective structure according to furnace current, short net space and cooling water pressure. Suitable for new furnace supporting and old furnace energy-saving renovation.
5. Applicable Furnaces & Industries
- Ferroalloy smelting: Ferrosilicon, silicomanganese, ferronickel, ferrochrome, ferrovanadium submerged arc furnaces
- Chemical smelting: Industrial silicon, calcium carbide, yellow phosphorus melting furnaces
- Non-ferrous metallurgy: Copper slag, aluminum ash, lead-zinc refining electric furnaces
- Capacity range: Full series electric furnaces from 6300kVA to 63000kVA
6. Optional Matching Configurations
- High temperature anti-splash stainless steel outer shield
- Quick-connect water pipe joint assembly
- Insulation protection sleeve for short net busbar
- Corrosion-resistant flange for softened water circulation
- Complete sets of supporting water circulation pipeline fittings
7. Full-Cycle Service Support
- Customized non-standard design: Calculate cable cross-section and length according to furnace transformer current and on-site layout
- On-site technical survey: Professional engineers provide short net layout optimization suggestions
- Strict factory inspection: Conduct current load test, water pressure leakage test and resistance detection before delivery
- After-sales guarantee: Whole cable warranty, long-term supply of matching terminals and accessories, remote technical guidance
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