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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completed the commissioning of electric arc furnace, the workers carefully cooperated with Chengda engineers to learn and operate the equipment, showing the deep friendship and excellent cooperation between the people of China and Pakistan. -
AboubacarAfter more than 1 month of intense production and debugging, 2 sets of heat exchange flue gas settling chamber equipment has been successfully put into operation ~ All the personnel involved in the project have worked hard! ~ -
Ji-hwan【 Warm congratulations 】 Shaanxi Chengda Industrial Furnace Manufacturing Company in South Korea, North Chungcheong County precious metal smelting furnace equipment installation and careful manufacturing and strict commissioning, looking forward to the future in more fields to achieve mutually beneficial win-win cooperation!
Contact Person :
Du
Phone Number :
13991381852
Hot Slag Conditioning Furnace Equipment
| Place of Origin | China |
|---|---|
| Brand Name | Shaanxi Chengda |
| Certification | ISO 9001 |
| Model Number | Negotiate based on equipment processing capacity |
| Minimum Order Quantity | 1 unit |
| Price | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Packaging Details | Discuss according to the specific requirements of Party A |
| Delivery Time | 2 months |
| Payment Terms | L/C,D/P,T/T,Western Union |
| Supply Ability | Complete production supply chain, supply on time, and meet quality standards |
Product Details
| Type | Waste Treatment Equipment | Product Territory | Shaanxi, China |
|---|---|---|---|
| Specifications And Models | Customizable | Application | Treatment Of Solid Hazardous Waste |
| Current Drain | 4500-4800 | Capacity | 8-10t/h |
| Terms Of Delivery | New | Manufacturing Region | Shaanxi, China |
| Electric Furnace Type | Semi-closed Electric Arc Furnace | Power Consumption | 1200 ° |
| Equipment Production Area | Xi 'an, China | ||
| Highlight | hot slag conditioning furnace,slag treatment furnace equipment,hazardous waste conditioning furnace |
||
Product Description
Hot Slag Conditioning Furnace Equipment Introduction & Technical Parameters
1. Equipment Overview
The hot slag conditioning furnace is core thermal equipment for metallurgical solid waste resource utilization. It receives hot molten slag at about 1300℃ discharged from submerged arc furnaces and blast furnaces. Through electric arc heating, component conditioning and homogenization treatment, it stabilizes molten slag temperature at 1450–1500℃, accurately adjusts chemical composition and flow rate. The treated slag can be directly supplied for rock wool fiber forming and building material raw materials, realizing hot slag direct utilization, waste heat recovery and zero discharge of solid waste.
Core Functions
- Slag receiving & storage: Closed slag feeding to reduce heat loss and dust emission
- Temperature rising: Three-phase electric arc heating to compensate temperature drop of 100–150℃
- Component conditioning: Add quartz sand, limestone and other additives with max conditioning ratio ≤30% to adjust acidity coefficient to optimal fiber-forming range
- Temperature & composition homogenization: Combined electric arc stirring and bottom nitrogen injection, temperature uniformity ±5℃
- Quantitative slag tapping: Water-cooled slag outlet for stable flow control matching centrifuge production
- Waste heat recovery: Flue gas waste heat utilization rate ≥80% for preheating and power generation
Structural Composition
- Furnace body: All-steel shell + multi-layer refractory lining (high-alumina brick / silicon carbide ramming mass)
- Furnace cover: Plate-type water cooling with airtight seal, reserved holes for electrodes, feeding and smoke exhaust
- Electrode system: 3 graphite electrodes with hydraulic lifting and automatic arc length adjustment
- Short net & water-cooled cables: Energy-saving design to lower impedance and power consumption
- Slag tapping outlet: Side water-cooled copper slag door + bottom residual iron outlet
- Nitrogen stirring system: Furnace bottom porous nitrogen injection guns for uniform mixing
- Transformer: Special electric furnace transformer with 35kV input and 11-level voltage regulation
- Electric control system: PLC + touch screen, automatic closed-loop control of temperature, power and electrode lifting
Core Advantages
- High efficiency & energy saving: Power saving ≥15% compared with traditional cold slag remelting
- Precise control: Outlet slag temperature 1480±5℃, stable flow rate
- Eco-friendly operation: Fully enclosed structure matched with bag dust removal, no dust and wastewater discharge
- Wide adaptability: Applicable to silicomanganese slag, ferronickel slag, blast furnace slag, conditioning ratio 0–30%
- Long service life: Water-cooled key parts plus high-quality refractory materials, furnace lining service life ≥18 months
2. Main Technical Parameters (Standard 3200kVA Model)
Furnace Body Parameters
- Rated molten slag capacity: 45t
- Outer furnace shell diameter: φ4400mm
- Inner furnace diameter: Upper φ3200mm / Lower φ3000mm
- Furnace depth: 1700mm
- Overall furnace height: 2800mm
- Working pressure: Slight positive pressure 50–100Pa
- Refractory material: Working layer high-alumina brick, thermal insulation layer lightweight insulating brick
Electrical Parameters
- Transformer model: HKSSPZ-3200/35 (20% overload capacity)
- Rated capacity: 3200kVA
- Primary voltage: 35kV
- Secondary voltage: 170–290V (11 adjustable gears)
- Secondary current: 9130A
- Graphite electrode diameter: φ400mm
- Electrode lifting stroke: 1200mm
- Electrode feeding speed: 50–100mm/h
- Short net voltage drop: ≤5V
- Power factor: ≥0.85
Process Technical Parameters
- Inlet slag temperature: 1250–1350℃
- Outlet slag temperature: 1450–1500℃ (standard 1480℃)
- Temperature control accuracy: ±5℃
- Slag output capacity: 5t/h (adjustable 3–6t/h)
- Maximum conditioning mass ratio: 30%
- Slag acidity coefficient (Mk): 1.2–1.5
- Molten slag density: 2.3t/m³
- Power consumption: ≤220kWh per ton of slag
- Waste heat recovery capacity: ≥600kcal per ton of slag
Auxiliary System Parameters
- Nitrogen working pressure: 0.6–0.8MPa
- Nitrogen flow rate: 50–80Nm³/h
- Cooling water pressure: 0.4–0.6MPa
- Total cooling water flow: ≥120m³/h
- Exhaust flue gas temperature: ≤250℃
- Dust removal air volume: 8000–10000Nm³/h
3. Model Selection Specification
| Model | Capacity | Slag Output Capacity | Transformer Power | Electrode Diameter |
|---|---|---|---|---|
| RZ-1500 | 30t | 3t/h | 1500kVA | φ350mm |
| RZ-3200 | 45t | 5t/h | 3200kVA | φ400mm |
| RZ-5000 | 60t | 8t/h | 5000kVA | φ450mm |
4. Application Fields
- Rock wool & mineral wool production: Direct fiber forming with silicomanganese slag and ferronickel slag
- Building material raw materials: Modified blast furnace slag for glass-ceramics and permeable bricks
- Waste heat utilization: Flue gas waste heat recovery for power generation and heating
- Harmless treatment of solid waste: Heavy metal stabilization and waste reduction
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